TOKAI CAPSLE Co., Ltd.
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Production Line (Production Flow)
A Production Line that is Fully GMP-compliant and Uses Our Advanced Technology
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Production line
STEP1: Preparation of solution for capsule shells
STEP01
Preparation of solution for capsule shells
Raw materials for capsule shells are added to a melting tank to melt and degas. Viscosity is then adjusted to produce the capsule shell solution.
Preparation of fill material
STEP02 Preparation of fill material
After raw materials such as active ingredients have been accurately measured, they are subjected to melting and suspension to achieve guaranteed uniformity as a fill material.
Encapsulation
STEP03
Encapsulation
Two gelatin sheets are merged, sealed and simultaneously injected with the fill material. Gelatin sheets are solidified by the pressure exerted by the fill injector pump, allowing a variety of soft capsule types to be molded. Precisely measured fill material is then injected.
STEP04 Drying process
Filled capsules are dried through tumblers and spread onto a drying tray, and dried in a drying room with low humidity for a pre-determined length of time.
Drying process
Screening process Screening process
STEP05
Screening process
Capsules are sorted by size using an automatic sizing machine, and all capsules are visually inspected.

Packaging process Packaging process
STEP06
Packaging process
Products are packaged in PTP packaging, pillow packaging, bottles, or boxes.
Shipping
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